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ZERO — recall

Automotive · Australia · 2025-11-04

ZERO motorcycle key switch wiring harness incorrectly routed, may break

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CountryAustralia
CategoryAutomotive
Published2025-11-04
ManufacturerELECTRO MOTO PTY LTD
Models affectedZ6
Model year2023 - 2024
Units affected43
DefectDue to a manufacturing issue, the wiring harness to the key switch may have been routed incorrectly and could break. As a result, the vehicle may experience loss of propulsion whilst riding. A loss of propulsion whilst riding, could increase the risk of an accident causing injury or death to rider(s) and other road users.
RemedyOwners of affected vehicles will be contacted and are asked to perform a firmware update via the Zero Motorcycles app which will prevent the motorcycle from cutting out due to wiring hardness issues. The remedy will consist of a firmware update, that modifies the system's response to key switch signal loss while riding. If the signal is lost, a warning will appear on the dash, and the motorcycle will remain fully operational. After decelerating to 25 mph (40 kph), the system will transition into a limited-power ("limp") mode. The vehicle will remain in this state until it comes to a complete …
Recall numberREC-006470
Official noticeView source ↗

What this means for sellers

Likely platform / channel actionsOEMs/dealers will run the remedy (repair, replace or refund); component suppliers in the chain may face traceback.
Self-check for comparable productsCheck your comparable products' design, materials and QC records against the defect described here.
Rules & standards likely involvedthe destination market's product-safety rules and mandatory standards

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